The digital factories Information Integration System (DIIS) is a business-wide, process-wide, data-integrated digital control platform designed for modern smart manufacturing plants, which integrates in depth the core business modules of enterprise production, warehousing, equipment, quality, supply chain, transport, etc., and breaks down the occupational pains of independent operation of systems in traditional plants, data fragmentation, and process disconnection.
The system is centred on the middle stage of the data, providing access to software and hardware systems such as ERP, MES, WMS, WCS, SCADA, and providing enterprise-level data interoperability, business linkages, and process continuity.
To address the problems of compatibility of systems and the lack of synchronization of data, to harmonize data standards with business calibres and achieve a two-way movement of production, inventory, equipment, quality checks and order data.
A digital visual control screen was set up to monitor, in real time, core data such as order progress, production rhythms, material inventories, equipment status, good quality rates, unusual alarms, etc.
Depth docking production lines, smart packaging lines, industrial delivery lines, automated warehousing storage equipment and self-control systems, enabling the automatic release of orders, automatic supply of materials and automatic inventory of finished products.
Reduction of material waste, reduction of inventory backlogs, avoidance of production waiting, reduction of human error and improvement of production rhythms and good practices through data intelligence analysis and standardized control of processes.
Support for the compatibility of old and new equipment, new and old systems, without the need for large-scale replacement of existing hardware and software equipment and to reduce the costs of digital transformation and the difficulty of landing at the plant.
Harmonization of production, storage, quality control, transport, approval of full process standards, replacement of manual billing, manual statistics, manual approval models, and upgrading of business management.
Integration of enterprise procurement, sales, finance, inventory, manpower, supply chain resources and integrated management of orders, materials, funds and resources.
Control of the whole production process, including order management, schedule, production reporting, process control, workshop movement, production backtracking, capacity statistics.
Cross-checking of the smart automated high-bay warehouse to achieve inventory management, access to the warehouse movement, batch management, effective warning, and digitalization of the inventory count full process.
Tasking, routing, co-control and state monitoring of storage automation equipment such as stacker cranes, shuttles, transmission lines, etc.
Real-time collection workshop PLC self-control equipment, production equipment, operational data on warehousing equipment, malfunctioning data, energy consumption data to achieve equipment state monitoring and unusual warning.
The plant-wide data collection, cleansing, integration and analysis have focused on production progress, stock levels, equipment operation, capacity efficiency, quality control data, enabling real-time precision decision-making.
New standardized smart manufacturing plants, one-stop production, storage, equipment, integrated digital control systems.
Process disorder, data fragmentation, manual control-based traditional manufacturing plants, systematization, digitization and standardization upgrading.
Enterprises equipped with automated production lines, smart packaging transmission lines, automated warehousing warehouses, barriers to production lines and storage data.
Industries such as chemicals, new materials, new energy, medicines, etc., have strict requirements for batch production, material traceability, quality control, etc.
Previous field research on production processes, existing systems, equipment performance, management needs, tailor-made digital integration programmes.
Professional teams are responsible for system deployment, interfaces, data interfaces, functional optimization and the provision of specialized training at the tiered level.
Systems long-lasting quality assurance, free repair of system gaps during quality assurance, processing of data anomalies and optimization of functional modules.
All-weather remote technology compliance, rapid response system malfunctions, data anomalies, operational consulting, remote sorting repairs.
Regular system visits, data validation, functional optimization, interface maintenance and screening of potential hazards are carried out.
System functionality, module addition and architecture upgrade services are provided in line with capacity expansion, business upgrades and new industry requirements.
If you need to customize the digital factories integration program that fits your business performance, you can Contact Us for a one-to-one planning service.
Service coverage: free on-site research Custom programme design Full process deployment delivery Long-term technical support
Specializing in automated warehousing, packaging lines, and digital system integration, we deliver tailored end-to-end solutions for the chemical, energy, and industrial logistics sectors.
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