Coalchemicals Automated High-Bay Warehouse Equipment set

Project Background

The project, the first phase of which involves the design, production, installation and system integration of 200,000 tons of engineering equipment for the lower-downstream stereobank. The project, when completed, will substantially increase the level of automation and turnover efficiency of the enterprise’s finished-goods warehouses to meet the needs of large-scale, continuous production.

Project Overview

The project covers full process automation from finished products downline, automatic weighing, labelling, and transport of sorted-to-stereotype storage, supported by the WCS dispatch system and the WMS warehouse management system, to digitize and intelligently manage the finished warehouse. The system can operate independently, or connect to enterprise ERP, MES systems, and build production-storage integrated intelligence shut-down loops.

Equipment component

The project consists of a complete downstream stereobank set of equipment covering a full range of products such as access equipment, shelf systems, delivery equipment, packaging equipment, control systems and warehousing management software.

Project Layout

The project is designed to customize the structure of the client plant and the production process, to rationalize the layout of the automated high-bay warehouse area and the packaging delivery area, and to achieve a smooth flow of the finished product from the lower-package line to the auto-entry library. The following is the layout of the CAD plane:

Key Project Data

Project Results

Following the completion of the project, the enterprise ' s finished warehouse was automated with a full process, with a significant reduction in manual warehouse and handling inputs and a significant increase in the utilization of storage space. The WMS warehouse management system resulted in real-time updating of inventory data, batch retroactive and validity alerts, the WCS system guaranteed efficient and synergistic operation of equipment and significantly improved overall warehousing liquidity efficiency, providing robust warehousing guarantees for large-scale, continuous enterprise production.