Intelligent Storage · End-to-End Solutions
20 Years of Experience · Serving Customers Worldwide
20 Years of Experience · Serving Customers Worldwide
Chemical and new energy industries are important applications of intelligent stereostorage systems, but materials in these industries often have special properties such as flammable explosive, corrosive, dusty, toxic and toxic properties, which place greater demands on the safety, reliability, and environmental adaptability of storage systems.Automated High-Bay Warehouse Special requirements and attention.
Many materials in the chemical and new energy industries are flammable and explosive, such as organic solvents, chemical materials and lithium battery materials.Electrical equipment blast protectionAll electrical equipment, such as stacker cranes, shuttles, transmission lines, sensors, electrical cabinets, etc., shall be in blast-proof form to meet ExdIIBT4 or higher blast-proof levels;Mechanical blast protection(b) Equipment motor components are subject to electrostatic, collision-resistant spark measures such as conductors, electrostatic coatings, buffers, etc.;Ventilating and blasting.Stores need to be equipped with a good ventilation system to prevent the accumulation of flammable gases;Fire protection against blastsThe blast-proof design must be strictly implemented in accordance with national blast-proof specifications and designed by suppliers with blast-proof capabilities to ensure safety compliance.
In the chemical industry, many materials are corrosive, such as acid-based chemicals, salts, corrosive gases, etc., and equipment operating in this environment over a long period of time is vulnerable to corrosive effects that affect its life and operational safety.Decoration of shelf(b) Structures such as cargo plumbing, beams, etc., are made of preservative materials or are treated in a preservative manner, such as thermal zinc plating, epoxy powder spray, stainless steel, etc.;Equipment corruption(a) Metal components of equipment such as stacker cranes, shuttles, transmission lines, etc., are coated with embalming, stainless steel parts, corrosion protection bearings, etc.;Electrical preservationElectrical cabinets are corrosively sealed and wire terminals, sensors, etc. are corrosive;Surface treatmentAll metal surfaces are derecorated, decorated, painted, and welded areas are prioritized for preservation. Depending on the level of material corrosion, different levels of preservation can be selected to ensure that the equipment is operating in a stable environment over the long term.
Dust is found in many production plants in the new energy and chemical industries, such as lithium electric materials, carbon black, powder chemical materials, etc. The entry of dust into the equipment can cause loss of motor parts, sensor failure, and electrical short circuits.Equipment dustproofingEquipment, such as stacker cranes, shuttles, etc., is designed to be dustproof, sports components are equipped with dustproof masks, dustproof seals and electrical cabinets are equipped with protection levels above IP54;Sensor dustproofing(b) The sensor, such as the PV switch, the proximity switch, is dustproof or coated with dust masks and is regularly maintained cleanly;Sending dustproof.(b) A transport line equipped with dust-proof panels or closed delivery structures to reduce dust proliferation;Cleaning and maintenanceFor workshops with high dust concentrations, the dust protection requirements need to be considered in order to avoid the risk of dust explosions.
Some chemicals, new energy materials, and the temperature and humidity of the storage environment are strictly required, such as lithium battery materials requiring a low-humid environment, some chemical materials requiring a constant temperature storage, suction materials requiring a drying environment, etc. Such stereobanks require environmental control systems:Heat system.with industrial air conditioners or thermostats to keep the temperature of the warehouse within the required limits;Wet system(c) Be equipped with a dehumidifier or wetting equipment to keep the humidity of the warehouse within the required limits;Temperature insulationThermal insulation materials for the warehouse walls and roofs to reduce external environmental impacts;Environmental monitoringSets a temperature-moisture sensor in a warehouse, monitors environmental parameters in real time, automatically alerts abnormally, and links air conditioning/wetting equipment to regulate. The energy consumption of the thermostats is relatively high, requiring energy-use assessment and energy-saving optimization during the programme design phase.
The chemical industry is a high-risk industry and storage systems must be designed and constructed in strict compliance with safe production norms, including:Safe distance(c) Stereosterhouses are maintained at sufficient safety distances from production units, office areas, fire escapes, etc. to meet the requirements for fire spacing;Security link.The equipment is equipped with security locking devices such as super-speed protection on stacks, overload protection, limit limits, personnel access detection, etc., to ensure the safety of personnel and equipment;Emergency corridorsThe warehouse is equipped with emergency routes and safe exits, with emergency lighting and evacuation instructions;Fire-fighting system(b) Be equipped with a fire-fighting system according to the material hazard level, such as a breaker, automatic spray, gas fire, foam fire, etc.;Security markings(c) Clear security alerts, operating protocols, emergency disposal processes, etc., in the warehouse;Training of personnelSecurity operations training and emergency response exercises are conducted for operators to ensure that personnel have safe operations capabilities.
As environmental requirements become more stringent, the environmental design of chemical storage systems becomes more important, including, inter alia:Waste gas collectionFor storage areas of volatile material, waste gas collection and treatment systems to prevent harmful gas emissions;Waste liquid collection(b) Collection and treatment of waste fluids resulting from equipment washing, material leakage, etc., to avoid contamination of the environment;Energy-efficient designEnergy-efficient equipment, LED lighting, smart lighting control, energy feedback, etc., to reduce energy consumption;Noise ControlEquipment is designed with low noise and is equipped with noise abatement measures to control plant noise compliance;Solid waste treatmentEnvironmental design not only meets regulatory requirements, but also contributes to the achievement of green production and sustainable development of enterprises.
In summary, the construction of an intelligent stereobank in the chemical and new energy industries requires a focus on specific requirements such as blast protection, preservation, dust protection, heating and humidity, safety norms, and environmental protection. These requirements have a direct impact on equipment selection, programme design, investment costs, and late delivery. It is recommended that enterprises, at the project planning stage, select suppliers with experience in the chemical and new energy industries, undertake adequate engineering research and programme validation to ensure safe compliance, stability and long-term operation of the matrix project.
If we need to plan an intelligent automated warehousing system for the chemical and new energy industries, we can Contact Us for free on-site survey and special situation design services.
• Scope of services: free on-site surveys, blast protection custom, security compliance design, long-term operational security
